PRECISION WELD SEAM TRACKER

(SEAM TRACKING SYSTEM FOR WELDING)

KILONY AUTO GUID model:NF



(NF3+NF5+NF10+NF20)


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FEATURES OF "KILONY" GUIDE NF-TYPE



"KILONY" AUTO-GUID NF TYPE is practical to 'Welding Line Seam Tracking System' which is adopted to direct contact method of the probe tip and work.

This is proud of having plenty of actual record and also of having practical use available for all sorts of welding spot.

Smoothly and lightly operating will assure high accuracy seam tracking realizable.

Changing 3-modes 'right act', both 'sides act' or left act' and setting 'Forward Setting L1', or 'Parallel Setting L2' will male any kind and shape or work applicable.

Probe Tip is replaceable, so it's applicable to any shape of beveling.

Probe Sensor, which is the heart of "KILONY" GUIDE NF-TYPE, is precise sensor outputting the analog voltage signal of positioning relation between beveling and torch in high accuracy.

Analog voltage signal will correctly transfer the work condition to the control unit. Incidentally this type will distinguish the position such as 'no work existing', 'proper seam tracking', 'abnormal undulation', and will probe 'end of work' in operation and 'tact welding bead'.

Further, prove sensor adapting to environment is designed to take welding work environment in deep consideration and highly reputed.

Each unit of Probe Sensor, Control and Slide is compact and light weighty, and easy to be fitted to conventional automatic welding system even later on.

"KILONY" GUIDE NF-TYPE is the definite model of automatic seam tracking system on welding line.


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= APPLICATION =


"Weld Runner-2" (Model:PA 2) Weld Runner-2 with Oscillation System (Model:PA 2A)



FEATURES EXPLANATION

Prove Sensor, which is the heart of "KILONY" Guide NF Type, should be correctly fitted just in accordance with work shape and also beveling size to be applied.

The both sides act mode is to search beveling bottom, and is to move the reverse side if pushed by force at right or left direction, and always to keep the neutral position. This is used mainly for horizontal downward welding.

The right (left) act mode is to search beveling bottom and also right side (left side) and to keep the distance constant between the bottom and the side. This is mainly for fillet welding.

This signal is analyzed into 2 way directions; upward/downward, and rightward/leftward. The signal accuracy is indicated with }10V analog voltage.

Control Unit is to receive the analog voltage signal transmitted from the probe sensor and to automatically recognize the present state of each position. The control unit is to recognize displacement between the torch aiming position and the beveling position, and simultaneously drive the slide units within the range of probe accuracy. The control unit will arrange moving speed of the slide unit according to displacement volume, viz., large is faster and small is slower. Operation of this positioning correctness will be repeated rapidly and continuously.

In case the most suitable seam tracking is exceeding, the control unit will make output signal of 'end of work' and 'tack welding bead probe' in such the state.

Thus, "KILONY" Guide NF Type can pursue welding line at high accuracy, and automatically distinguish work condition.





Table 1 Set Model ¥ Composition ¥ Specification ¥ Application

Set Model NF3 NF5 NF10 NF20
Sensor set
precision
KC33-THR(THL)
}0.1mm
KC33-THR(THL)
}0.2mm
KC33-THR(THL)
}0.3mm
KC33-THR(THL)
}0.3mm
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Control Unit
@Function
@Manual Operation
CC307A
Seam Tracking
Lifting Function
ª«©¨ Motion
CC307A
Seam Tracking
Lifting Function
ª«©¨ Motion
CC307A
Seam Tracking
Lifting Function
ª«©¨ Motion
CC307A
Seam Tracking
Lifting Function
ª«©¨ Motion
AC100V
Cable
for Power
for Sensor
for SlideUnit
Standard set
CCCP-20
KCC3-15
CCCS105-15
Standard set
CCCP-20
KCC3-15
CCCS105-15
Standard set
CCCP-20
KCC3-15
CCCS105-15
Standard set
CCCP-20
KCC3-15
CCCS105-15
Length
2.0m
1.5m
1.5m
Slide Unit
@Loadable
@Moment Load
@Storoke, max.
@Warkibg Speed, max.
@Motor Voltage
SK31-100LD
10Kg
200Kg¥cm
100mm
200mm/min
DC100V
SK5-150LD
25Kg
500Kg¥cm
150mm
200mm/min
DC100V
SK10-150LD
50Kg
1000Kg¥cm
150mm
200mm/min
D100V
SG20-100LD
100Kg
2000Kg¥cm
100mm
160mm/min
DC100V

Application for TIG
CO2
for CO2
MIG/MAG
for Single
Submerge
for Tandem
Submerge

[NOTE] Specification to be subject to change without prior notice.



Table 2 Option

Product Name Model Specification Outline
Probe Water Cooled Cover KCH-X5 to be used Probe Heat over 50Ž
Remote Control Box Set
@Remote Control Box


@Remote Control Cable
CCR1-30
CCR1


CCCR-30
CCR1+CCCR-30 in set
Seam Tracking ON/OFF, Up/Down, Right/Left inching
120~80~50mm 0.5kg
3m length, metal connector joint

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